Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is a state-of-the-art emulsifying machine designed to meet the diverse needs of industries requiring precise mixing, emulsifying, homogenizing, and vacuum defoaming processes. This versatile emulsifier combines advanced technology with robust construction to deliver exceptional performance, reliability, and safety in one compact unit.
One of the core functions of the Vacuum Homogenizing Emulsifier is its ability to efficiently mix various ingredients to create uniform and consistent mixtures. Whether you are working with liquids, semi-solids, or viscous materials, this emulsifying machine excels in blending components thoroughly, ensuring an even distribution of particles throughout the mixture. This function is particularly essential in industries such as cosmetics, pharmaceuticals, food production, and chemical manufacturing where product consistency is critical.
In addition to mixing, the VHE-15 excels in emulsifying, a process that involves combining two immiscible liquids—such as oil and water—into a stable and homogeneous emulsion. The emulsifying machine employs high shear forces generated by its powerful 0.75KW motor to break down droplets into microscopic sizes, resulting in smooth and stable emulsions. This capability is crucial for producing creams, lotions, sauces, and other formulations that require a uniform texture and long-lasting stability.
Homogenizing is another vital function of the Vacuum Homogenizing Emulsifier. This process further refines the mixture by reducing particle size and ensuring even dispersion of ingredients at a microscopic level. The homogenization capability guarantees that the final product exhibits improved texture, enhanced appearance, and better performance characteristics. This makes the VHE-15 an indispensable tool for manufacturers aiming to achieve high-quality products with superior sensory properties.
A standout feature of this emulsifier is its vacuum defoaming capability. During mixing and emulsifying, air bubbles can become trapped within the product, leading to undesirable foam that affects product quality and appearance. The vacuum system integrated into the VHE-15 removes these air bubbles efficiently by creating a low-pressure environment, thus eliminating foam and improving the purity and consistency of the final product. This vacuum defoaming function also helps extend product shelf life and enhances the overall production process.
Safety is a paramount consideration in the design of the Vacuum Homogenizing Emulsifier. The unit is equipped with overload protection to prevent damage to the motor and internal components in case of excessive load or operational stress. This feature ensures the longevity of the machine and reduces the risk of unexpected downtime. Additionally, an emergency stop mechanism is incorporated to allow operators to immediately halt the machine in case of any emergency, ensuring a safe working environment and protecting both personnel and equipment.
The VHE-15 model is designed with user convenience and operational efficiency in mind. Its compact footprint makes it suitable for facilities with limited space, while its intuitive controls simplify operation and maintenance. The emulsifying machine’s construction utilizes high-quality materials that resist corrosion and wear, ensuring durability and ease of cleaning, which is particularly important in industries with stringent hygiene requirements.
In summary, the Vacuum Homogenizing Emulsifier VHE-15 is an advanced emulsifier that delivers comprehensive mixing, emulsifying, homogenizing, and vacuum defoaming functions with exceptional efficiency and safety. Its powerful 0.75KW motor provides reliable performance, while safety features such as overload protection and emergency stop ensure secure operation. This emulsifying machine is an ideal solution for manufacturers seeking to produce high-quality emulsions and homogenized products with consistent texture and superior stability. Whether in cosmetics, pharmaceuticals, food processing, or chemical applications, the Vacuum Homogenizing Emulsifier stands out as a dependable and efficient piece of equipment that enhances production quality and operational safety.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced emulsifying machine designed to meet the rigorous demands of various industries, including cosmetics, pharmaceuticals, food, and chemicals. Its high shear homogenizing with vacuum mixing technology ensures superior mixing, emulsifying, homogenizing, and vacuum defoaming functions, making it an essential piece of equipment for producing high-quality emulsions and formulations.
In the cosmetics industry, the Vacuum Homogenizing Emulsifier is widely used for manufacturing creams, lotions, shampoos, and other personal care products. The machine’s ability to create stable and uniform emulsions ensures that ingredients such as oils, water, and active components blend seamlessly, resulting in smooth textures and enhanced product effectiveness. The vacuum defoaming function also eliminates air bubbles, improving the appearance and shelf-life of cosmetic products.
Pharmaceutical applications benefit greatly from this emulsifying mixer machine due to its precision and ability to maintain the integrity of sensitive compounds. It is ideal for producing ointments, gels, suspensions, and various liquid medications where consistent particle size and uniform distribution of active ingredients are critical. The CIP (Clean In Place) compatible cleaning method further ensures that the production process meets strict hygiene and contamination standards, which is vital in pharmaceutical manufacturing.
In the food industry, the Vacuum Homogenizing Emulsifier is used to create sauces, dressings, dairy products, and nutritional supplements. The high shear mixing combined with vacuum technology enhances the emulsification process, resulting in stable emulsions with improved texture and taste. Additionally, the machine’s ability to homogenize and defoam reduces processing time and increases overall efficiency in food production.
Chemical manufacturers utilize this emulsifying machine for producing paints, adhesives, lubricants, and other chemical formulations that require precise mixing and homogenization. The vacuum homogenizing emulsifier ensures that raw materials blend evenly without air entrapment, leading to superior product quality and performance. The CIP cleaning compatibility also facilitates quick changeovers between batches, minimizing downtime.
Overall, the Vacuum Homogenizing Emulsifier is a versatile and reliable solution for any application that demands efficient emulsifying, mixing, homogenizing, and vacuum defoaming. Its CIP compatibility, combined with advanced high shear and vacuum mixing technology, makes it an indispensable tool in producing high-quality emulsifiers across multiple industries.
Customization:
Our Vacuum Homogenizing Emulsifier offers customizable product options to meet your specific production needs. You can choose between a PLC control system or manual control, allowing for flexible operation according to your preferences. The Emulsifying Mixer Machine is equipped with a mixing power of 0.75KW, ensuring efficient blending of ingredients.
The built-in homogenizer features a power of 0.55KW and operates with a bottom/up design, capable of speeds ranging from 0 to 3600rpm. This provides excellent emulsification performance for a wide range of applications. Additionally, the temperature range of the emulsifier is adjustable from 0 to 100℃, giving precise control over processing conditions.
Our Emulsifying Mixer Machine is designed to deliver consistent and high-quality results, making it an ideal choice for industries requiring efficient emulsification. Whether you need a standard Emulsifier or a fully customized solution, we can tailor the Vacuum Homogenizing Emulsifier to suit your production requirements.
Support and Services:
Our Vacuum Homogenizing Emulsifier is engineered to provide superior mixing, emulsifying, homogenizing, and dispersing performance for a wide range of industries including cosmetics, pharmaceuticals, food, and chemicals. To ensure optimal operation and longevity of the equipment, we offer comprehensive technical support and services.
Technical Support includes detailed guidance on installation, operation, and maintenance procedures. Our team of experts is available to assist with troubleshooting, performance optimization, and customization to meet specific production requirements. We provide thorough training for your staff to ensure safe and efficient use of the emulsifier.
Maintenance Services are designed to help minimize downtime and extend the lifespan of your Vacuum Homogenizing Emulsifier. Regular inspections, preventive maintenance, and prompt repairs are performed by our certified technicians using genuine spare parts. We also offer calibration and validation services to maintain product quality and compliance with industry standards.
Additionally, we provide software updates and upgrades for the control systems to enhance functionality and incorporate the latest technological advancements. Our support also includes documentation such as operation manuals, maintenance guides, and troubleshooting checklists.
With our dedicated after-sales service, you can rely on timely and professional assistance to keep your Vacuum Homogenizing Emulsifier running at peak performance, ensuring your production processes remain efficient and reliable.
Packing and Shipping:
Product Packaging:
The Vacuum Homogenizing Emulsifier is carefully packaged to ensure safety and integrity during transportation. It is typically packed in a sturdy wooden crate or reinforced carton with protective padding to prevent any damage. All detachable parts are securely wrapped and cushioned. The packaging is designed to withstand handling and environmental conditions, ensuring the product arrives in perfect working condition.
Shipping:
Shipping of the Vacuum Homogenizing Emulsifier is arranged via reliable freight carriers, suitable for heavy and delicate machinery. Depending on the destination, options include sea freight, air freight, or land transport. The product is shipped with all necessary documentation, including manuals and certificates. We ensure timely delivery with tracking options and provide support for customs clearance if required.
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