Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is a state-of-the-art emulsifying mixer machine designed to meet the diverse needs of industries such as pharmaceuticals, cosmetics, food, and chemical manufacturing. This advanced emulsifying machine offers exceptional performance, combining vacuum technology with high-shear homogenization to produce finely emulsified, uniform, and stable mixtures. Its versatility and efficiency make it an indispensable tool for producing creams, lotions, ointments, sauces, and other complex formulations.
The VHE-15 model is available in various capacities, ranging from 50 liters to 1000 liters, with customizable options to suit specific production requirements. Whether you need a smaller batch size for research and development or large-scale production volumes, this emulsifying machine can be tailored to fit your operational demands. The flexibility in capacity ensures that businesses of all sizes can benefit from the superior mixing and emulsification capabilities of this equipment.
One of the standout features of the Vacuum Homogenizing Emulsifier VHE-15 is its wide temperature range, which spans from 0 to 100 degrees Celsius. This allows precise control over the heating and cooling processes during emulsification, critical for temperature-sensitive materials. The ability to maintain optimal temperature conditions ensures product quality, consistency, and stability, which are crucial factors in industries such as cosmetics and pharmaceuticals.
The vacuum degree capability of the VHE-15 emulsifying machine reaches up to -0.098 MPa, which is near a complete vacuum. Operating under vacuum conditions significantly reduces the presence of air bubbles and oxidation during mixing, resulting in superior texture and longer shelf life of the final product. This feature also enhances the efficiency of emulsification by reducing mixing time and improving the homogeneity of the product.
Constructed from high-quality stainless steel, typically SUS304 or SUS316L, the Vacuum Homogenizing Emulsifier is built to withstand rigorous industrial use while ensuring the highest standards of hygiene and corrosion resistance. The stainless steel material not only guarantees durability and longevity but also complies with strict sanitary regulations required in food, pharmaceutical, and cosmetic manufacturing. The smooth surface finish of the stainless steel prevents contamination and makes cleaning and maintenance straightforward and efficient.
The emulsifying mixer machine integrates multiple functions, including mixing, emulsifying, homogenizing, and vacuum deaeration, all within a single unit. This multifunctionality reduces the need for multiple pieces of equipment, saving valuable floor space and lowering operational costs. The high-shear homogenizer within the emulsifying machine can break down particles to micron or even sub-micron sizes, ensuring a uniform and stable emulsion that meets the highest quality standards.
Moreover, the VHE-15 model is designed with user-friendly controls and safety features, making it easy to operate and maintain. Automated temperature control, vacuum regulation, and mixing speed adjustments enable precise process control, ensuring consistent product quality batch after batch. The machine’s robust construction and reliable performance minimize downtime and maintenance, contributing to overall production efficiency.
In conclusion, the Vacuum Homogenizing Emulsifier VHE-15 is an advanced emulsifying machine that combines high efficiency, flexibility, and reliability. Its customizable capacity options, wide temperature range, near-complete vacuum capability, and durable stainless steel construction make it suitable for a broad spectrum of applications across various industries. Whether you are producing cosmetics, pharmaceuticals, food products, or chemicals, this emulsifying mixer machine offers a powerful solution to achieve perfectly emulsified, high-quality products with excellent stability and texture.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced Homogenizer Emulsifier Mixer designed to meet the demanding requirements of various industries such as cosmetics, pharmaceuticals, food, and chemical manufacturing. Equipped with a powerful 3kW motor, this emulsifier ensures efficient mixing and homogenizing with a bottom/up homogenizer mechanism operating at speeds ranging from 0 to 3600 rpm. This wide speed range allows precise control over the emulsification process, producing consistent and high-quality products.
One of the key features of this Vacuum Homogenizing Emulsifier is its ability to operate under a vacuum degree of -0.09MPa. This vacuum environment significantly reduces air inclusion during mixing, preventing oxidation and contamination, which is particularly crucial for sensitive formulations in skincare and pharmaceutical products. The vacuum also helps in achieving finer emulsification, resulting in smoother textures and improved stability of emulsions.
The design includes a bottom discharge system, allowing easy and complete removal of the finished product without residue, thus minimizing waste and facilitating cleaning processes. This feature is especially beneficial in production scenarios requiring frequent batch changes or strict hygiene standards.
This Emulsifier is ideal for occasions where high-quality emulsions, creams, lotions, ointments, and other mixtures need to be produced efficiently and reliably. It is widely used in R&D laboratories for developing new formulations as well as in large-scale manufacturing plants for bulk production. The versatility of the homogenizer emulsifier mixer makes it suitable for mixing oil and water phases, dispersing powders into liquids, and producing stable emulsions with uniform particle size distribution.
In summary, the Vacuum Homogenizing Emulsifier combines powerful homogenizing capabilities with vacuum technology and user-friendly design, making it an indispensable tool for industries requiring superior emulsification performance. Whether in cosmetic laboratories, pharmaceutical manufacturing, or food processing facilities, this emulsifier enhances product quality, consistency, and production efficiency, meeting the diverse needs of modern emulsifiers applications.
Customization:
Our Vacuum Homogenizing Emulsifier offers customizable options to meet your specific production needs. The Emulsifying Mixer Machine is designed to operate efficiently within a temperature range of 0-100℃, ensuring optimal processing conditions for various formulations. Constructed from high-quality stainless steel, typically SUS304 or SUS316L, the Emulsifying Machine guarantees durability and compliance with hygiene standards.
The Emulsifier features a vacuum system capable of achieving a vacuum degree up to -0.098 MPa, nearly a complete vacuum, with a standard vacuum degree of -0.09MPa. This ensures superior mixing and emulsification by minimizing air incorporation and oxidation during processing.
For ease of maintenance, the Emulsifying Mixer Machine is compatible with a CIP (Clean In Place) system, allowing thorough cleaning without disassembly, thereby saving time and reducing contamination risks. These customization services ensure that the Emulsifying Machine perfectly fits your production requirements while maintaining high efficiency and product quality.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide efficient and reliable performance for mixing, emulsifying, homogenizing, and dispersing a wide range of products. To ensure optimal operation and longevity of the equipment, we offer comprehensive technical support and services.
Technical support includes assistance with installation, commissioning, and training to help your team operate the machine effectively. Our experts are available to guide you through the setup process and ensure that the emulsifier is configured to meet your specific production requirements.
We provide detailed operation manuals and maintenance guidelines to help you maintain the equipment in excellent condition. Routine maintenance services and troubleshooting support are available to minimize downtime and enhance productivity.
In case of any technical issues or questions, our support team is ready to provide timely solutions and advice. We also offer spare parts supply and upgrade services to keep your Vacuum Homogenizing Emulsifier up to date with the latest technology and performance standards.
Our commitment is to ensure that your emulsifying process runs smoothly and efficiently, delivering consistent and high-quality results for your products.
FAQ:
Q1: What industries is the Vacuum Homogenizing Emulsifier suitable for?
A1: The Vacuum Homogenizing Emulsifier is widely used in cosmetics, pharmaceuticals, food, and chemical industries for producing creams, ointments, sauces, and other emulsified products.
Q2: How does the vacuum function benefit the emulsification process?
A2: The vacuum function removes air bubbles and prevents oxidation during mixing, resulting in a smoother, higher-quality product with improved stability and appearance.
Q3: What types of materials can be processed with this emulsifier?
A3: It can process a variety of materials including liquids, semi-solids, and powders to create uniform emulsions, suspensions, and dispersions.
Q4: What is the capacity range of the Vacuum Homogenizing Emulsifier?
A4: The emulsifier is available in multiple sizes, typically ranging from small laboratory models of 5 liters to large industrial models exceeding 200 liters to meet different production needs.
Q5: Is the Vacuum Homogenizing Emulsifier easy to clean and maintain?
A5: Yes, the emulsifier is designed with stainless steel construction and sanitary fittings, allowing for easy cleaning and maintenance to comply with hygiene standards.
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