Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is a highly advanced emulsifying machine designed to meet the rigorous demands of modern industries such as cosmetics, pharmaceuticals, food, and chemical production. This emulsifier integrates vacuum technology with homogenizing and mixing functions to deliver superior emulsification results, ensuring consistent product quality and enhanced production efficiency.
One of the standout features of the VHE-15 Emulsifying Mixer Machine is its vacuum degree of -0.09MPa. This high vacuum capability plays a crucial role in removing air bubbles and preventing oxidation during the emulsification process. By operating under vacuum, the machine ensures that the final product is free from unwanted air pockets, resulting in a smoother, more stable emulsion with improved texture and longer shelf life. This makes the VHE-15 an ideal choice for applications requiring delicate and high-quality emulsions.
The VHE-15 is equipped with a powerful 3kW motor that drives its advanced homogenizing and mixing components. This power enables the emulsifying machine to handle a wide range of viscosities and material types efficiently. The machine’s homogenizing mechanism breaks down particles to an ultra-fine size, ensuring thorough mixing and uniform distribution of ingredients. This process is essential in producing emulsions, creams, lotions, ointments, and other products where consistency and smoothness are critical.
A key operational advantage of this Vacuum Homogenizing Emulsifier is its bottom discharge design. The bottom discharge facilitates easy and complete emptying of the product from the mixing tank, minimizing residue and reducing product waste. This feature also simplifies the cleaning process and speeds up batch changes, which is highly beneficial in high-volume production environments.
In terms of maintenance and hygiene, the VHE-15 excels with its CIP (Clean In Place) system compatibility. The CIP system allows the emulsifying machine to be cleaned thoroughly and efficiently without requiring disassembly. This not only saves time but also ensures that the machine maintains the highest standards of sanitation, which is especially important in industries with strict hygiene regulations such as pharmaceuticals and food processing. The CIP capability reduces downtime between production runs and helps prevent cross-contamination, thereby enhancing overall productivity.
The VHE-15 model is designed with user convenience in mind. Its intuitive controls and robust construction make it easy to operate and maintain. The emulsifier’s stainless steel contact parts ensure durability and resistance to corrosion, extending the machine’s service life and maintaining the purity of the products processed. Its compact footprint and ergonomic design make it suitable for various production line setups, accommodating both small-scale and larger manufacturing operations.
As an emulsifying mixer machine, the VHE-15 combines multiple functions into a single piece of equipment. It performs mixing, emulsifying, homogenizing, and vacuum deaeration seamlessly, reducing the need for multiple machines and streamlining the production workflow. This multifunctionality not only saves space but also reduces capital investment and operational costs.
Overall, the Vacuum Homogenizing Emulsifier VHE-15 is an exceptional emulsifying machine that delivers high efficiency, superior product quality, and ease of operation. Its vacuum degree of -0.09MPa, 3kW power, bottom discharge design, and CIP system compatibility make it a versatile and indispensable tool for manufacturers seeking reliable and consistent emulsification solutions. Whether producing cosmetics, pharmaceuticals, food products, or specialty chemicals, the VHE-15 is engineered to meet the highest standards and exceed customer expectations.
Applications:
The Vacuum Homogenizing Emulsifier, model VHE-15, is an advanced emulsifying machine designed to meet the rigorous demands of various industries such as cosmetics, pharmaceuticals, food, and chemical production. With a powerful 3kW motor and a vacuum degree reaching up to -0.098 MPa (near complete vacuum), this emulsifying mixer machine ensures superior mixing, homogenizing, and emulsifying performance, making it an indispensable tool for high-quality product manufacturing.
This emulsifier operates efficiently under a vacuum degree of -0.09 MPa, which effectively eliminates air bubbles and prevents oxidation during the mixing process. This feature is particularly beneficial in the production of delicate creams, ointments, and lotions where product stability and consistency are critical. The vacuum environment also enhances the penetration and blending of ingredients, resulting in a smoother and more uniform final product.
The VHE-15 model is equipped with a versatile homogenizer capable of bottom/up operation with variable speeds from 0 to 3600 rpm. This flexibility allows operators to finely control the emulsifying process according to the specific requirements of different formulations. Whether it’s creating stable emulsions, dispersions, or suspensions, this emulsifying machine delivers consistent results with high shear forces to break down particles and droplets efficiently.
Ideal application occasions for the Vacuum Homogenizing Emulsifier include the production of skincare products such as moisturizers, sunscreens, and serums, where maintaining ingredient integrity and texture is vital. In the pharmaceutical industry, it is used to prepare ointments, gels, and suspensions that demand precise homogenization to ensure dosage uniformity and efficacy. Additionally, in the food industry, this emulsifying mixer machine is perfect for producing sauces, dressings, and dairy products that require stable emulsification and smooth texture.
Moreover, this emulsifying machine excels in scenarios where vacuum processing is essential to prevent contamination and extend shelf life, such as in the preparation of sensitive chemical formulations and specialty cosmetic products. Its robust construction and efficient power consumption make it suitable for both small-scale laboratory testing and large-scale industrial manufacturing environments.
In summary, the Vacuum Homogenizing Emulsifier VHE-15, with its powerful 3kW motor, near-complete vacuum capability up to -0.098 MPa, and adjustable homogenizer speed range of 0-3600 rpm, is a highly adaptable and reliable emulsifying mixer machine. It is perfectly suited for a wide range of application occasions and scenarios where high-quality emulsification, homogenization, and vacuum processing are required to produce premium products with excellent texture, stability, and performance.
Customization:
Our Vacuum Homogenizing Emulsifier (Model: VHE-15) offers customizable capacity options to meet your production needs, ranging from 50L, 100L, 500L, 1000L, or any other size you require. This Emulsifying Mixer Machine features an efficient jacket cooling system using cold water or glycol to maintain optimal processing temperatures. The product discharge is designed at the bottom for easy and complete emptying. As a versatile Homogenizer Emulsifier Mixer, it ensures consistent and high-quality emulsification for a variety of applications. We provide tailored solutions to fit your specific requirements, making the Homogenizer Emulsifier Mixer adaptable for different production scales and processes.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide superior mixing and emulsification for a wide range of products in the pharmaceutical, cosmetic, food, and chemical industries. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services.
Our technical support team is available to assist you with installation guidance, operational training, and troubleshooting to help you maximize the efficiency of your emulsifier. We provide detailed user manuals and maintenance instructions to facilitate smooth operation and upkeep.
Regular maintenance services are recommended to maintain the vacuum system and homogenizing components in excellent condition. We offer preventive maintenance plans which include inspection, cleaning, and replacement of wear parts to avoid unexpected downtime.
In addition, we supply genuine spare parts and consumables specifically designed for your Vacuum Homogenizing Emulsifier to ensure compatibility and reliability. Our service engineers are equipped to perform on-site repairs and upgrades, minimizing disruption to your production process.
For customized solutions, our experts can work with you to optimize emulsification parameters and adapt the equipment to meet specific product requirements. We are committed to providing ongoing support to help you achieve consistent, high-quality results.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A Vacuum Homogenizing Emulsifier is used to mix, emulsify, homogenize, and disperse various materials in industries such as cosmetics, pharmaceuticals, food, and chemicals. It ensures a uniform and stable mixture by removing air bubbles under vacuum conditions.
Q2: What are the main components of the Vacuum Homogenizing Emulsifier?
The main components include a mixing tank, homogenizing system, vacuum system, heating and cooling jacket, and control panel. These parts work together to efficiently emulsify and homogenize materials under vacuum.
Q3: How does the vacuum feature improve the emulsification process?
The vacuum removes air from the mixing tank, preventing oxidation and contamination. It also eliminates air bubbles in the final product, resulting in a smoother and higher-quality emulsion.
Q4: What types of materials can be processed with this emulsifier?
This emulsifier can process a wide range of materials including creams, lotions, ointments, sauces, and chemical suspensions, making it versatile for multiple industries.
Q5: Is the Vacuum Homogenizing Emulsifier easy to operate and clean?
Yes, the machine is designed with user-friendly controls and features a stainless steel construction that simplifies cleaning and maintenance, ensuring hygienic production standards.
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