Product Description:
The Vacuum Homogenizing Emulsifier is an advanced piece of equipment designed to meet the rigorous demands of industries requiring high-quality emulsification, mixing, and homogenization processes. This versatile machine is engineered to ensure consistent and efficient blending of various substances, making it an essential tool in the production of creams, lotions, ointments, pharmaceuticals, food products, and chemical formulations. Offering a wide temperature range from 0 to 100℃, the Vacuum Homogenizing Emulsifier can handle a variety of formulations that require precise thermal control during processing.
One of the standout features of this Vacuum Homogenizing Emulsifier is its sophisticated control system, which offers both PLC touch screen control and manual control options. The PLC touch screen control system provides intuitive operation, allowing users to easily set and monitor parameters such as mixing speed, temperature, vacuum degree, and processing time. This advanced control system enhances operational efficiency and accuracy, minimizing human error while maximizing product consistency. For applications where manual intervention is preferred, the manual control option allows operators to adjust settings directly, providing flexibility to meet specific processing needs.
Temperature control is critical when working with emulsifiers, and this vacuum homogenizer emulsifier mixer excels in this area with its jacket cooling system. The cooling method employs jacket cooling with cold water or glycol, ensuring rapid and effective temperature regulation throughout the emulsification process. This feature helps to maintain the integrity of heat-sensitive materials, preventing degradation and ensuring the final product meets stringent quality standards. The cooling jacket also contributes to energy efficiency by optimizing thermal exchange, reducing operational costs over time.
Another vital aspect of this product is its vacuum degree capability, which reaches as low as -0.09MPa. The vacuum environment is crucial during emulsification and homogenization to remove air bubbles and prevent oxidation, which can negatively impact product quality. By operating under a high vacuum, the emulsifier ensures a smooth, uniform mixture with enhanced stability and extended shelf life. This vacuum function also aids in reducing foam formation, which is especially important in cosmetic and pharmaceutical applications where texture and appearance are key quality attributes.
The Vacuum Homogenizing Emulsifier is designed with robust construction and high-quality materials to provide durability and reliability in demanding production environments. Its homogenizer emulsifier mixer components are engineered for optimal performance, combining the functions of emulsification, homogenization, and mixing into a single integrated unit. This multifunctional capability streamlines the manufacturing process, reducing the need for multiple machines and saving valuable floor space.
Emulsifiers are essential in creating stable mixtures of immiscible liquids, and this Vacuum Homogenizing Emulsifier maximizes their effectiveness by providing precise control over mixing parameters. The homogenizer emulsifier mixer ensures thorough dispersion of droplets and uniform particle size reduction, resulting in superior product texture and consistency. Whether producing cosmetic creams, pharmaceutical suspensions, or food-grade emulsions, this machine delivers reliable performance that meets the highest industry standards.
In summary, the Vacuum Homogenizing Emulsifier is a cutting-edge emulsifier mixer that combines advanced control systems, efficient cooling methods, and powerful vacuum capabilities to deliver exceptional emulsification and homogenization results. Its ability to operate within a 0-100℃ temperature range, utilize PLC touch screen or manual control, and maintain a vacuum degree of -0.09MPa makes it an indispensable tool for any production line requiring precise and high-quality mixing processes. This homogenizer emulsifier mixer is truly a comprehensive solution for manufacturers seeking to enhance product quality, improve operational efficiency, and achieve consistent, repeatable results.
Applications:
The Vacuum Homogenizing Emulsifier, model VHE-15, is an advanced piece of equipment designed to meet the rigorous demands of modern industrial mixing and emulsifying processes. With a vacuum degree of up to -0.098 MPa, which approaches a near complete vacuum, this emulsifier ensures minimal air entrapment during mixing, leading to superior product quality and consistency. This feature is particularly crucial in industries where product purity and texture are paramount.
The VHE-15 utilizes electric heating as its primary heating method, allowing for precise temperature control throughout the emulsification process. This ensures that materials are heated evenly and efficiently, which is essential for achieving optimal blending and homogenization. The heating system is adaptable to various batch sizes and formulations, making the emulsifier versatile for different production needs.
One of the key functional features of this homogenizer emulsifier mixer is its inclined discharging method. This design facilitates easy and thorough discharge of the finished product, reducing residue and minimizing waste. It also streamlines the cleaning process, saving time and labor costs in production environments.
The Vacuum Homogenizing Emulsifier comes in multiple capacities, including 50L, 100L, 500L, 1000L, and customizable sizes tailored to specific manufacturing requirements. This range of capacity options makes it suitable for small-scale laboratory applications as well as large-scale industrial production. The ability to customize the capacity also allows manufacturers to optimize their workflow and production efficiency.
This emulsifier is widely used in various application occasions and scenarios such as cosmetic production, pharmaceutical manufacturing, food processing, and chemical industries. In cosmetics, it helps create stable creams, lotions, and gels with smooth textures. In pharmaceuticals, it is used to produce homogenous suspensions and emulsions that ensure consistent dosage and efficacy. The food industry benefits from this homogenizer emulsifier mixer in the preparation of sauces, dressings, and dairy products, where uniformity and stability are critical. Chemical manufacturers utilize it for producing emulsified products such as paints, coatings, and lubricants.
Overall, the Vacuum Homogenizing Emulsifier VHE-15 offers a reliable and efficient solution for industries requiring high-quality emulsification and homogenization under vacuum conditions. Its advanced features, including near-complete vacuum capability, electric heating, inclined discharge, and customizable capacity, make it an indispensable tool for enhancing product quality and production efficiency across a wide range of manufacturing scenarios.
Customization:
Our Vacuum Homogenizing Emulsifier offers customizable options to meet your specific production needs. Equipped with a bottom/up homogenizer operating at speeds from 0 to 3600rpm, this emulsifying machine ensures thorough mixing and uniform emulsification. The discharge is conveniently designed at the bottom for efficient material outflow. It operates within a temperature range of 0-100℃, utilizing electric heating to maintain precise temperature control. Additionally, the vacuum degree can be adjusted up to -0.09MPa, enhancing the quality of your products by minimizing air bubbles and oxidation. This Homogenizer Emulsifier Mixer is ideal for industries requiring high-quality emulsification and homogenization processes.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide high-efficiency mixing, emulsifying, homogenizing, and dispersing of various materials. To ensure optimal performance and longevity of the equipment, please follow the guidelines below.
Technical Support:
We offer comprehensive technical support including installation guidance, operation training, and troubleshooting assistance. Our team of experts is available to help you understand the machine’s functions and optimize your production process.
Maintenance Services:
Regular maintenance is crucial for the Vacuum Homogenizing Emulsifier. Routine checks on the sealing system, lubrication of moving parts, and inspection of electrical components will help prevent unexpected downtime. Replacement parts and consumables are available to keep your machine running smoothly.
Repair Services:
In case of equipment malfunction, our skilled technicians provide prompt repair services. We diagnose issues efficiently and implement effective solutions to minimize production loss.
Training and Consultation:
We offer training sessions for operators and maintenance personnel to ensure safe and efficient use of the emulsifier. Additionally, we provide consultation services to help customize the equipment settings according to your specific product requirements.
Please ensure to operate the Vacuum Homogenizing Emulsifier according to the user manual and safety instructions to achieve the best results and maintain a safe working environment.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A1: The Vacuum Homogenizing Emulsifier is used to mix, emulsify, homogenize, and disperse various materials such as creams, ointments, lotions, and other viscous products in industries like cosmetics, pharmaceuticals, and food.
Q2: How does the vacuum system benefit the emulsification process?
A2: The vacuum system removes air bubbles from the mixture during emulsification, resulting in a smoother, more stable product with improved texture and longer shelf life.
Q3: What materials can be processed with this emulsifier?
A3: This emulsifier can process a wide range of materials, including creams, gels, ointments, lotions, sauces, and other semi-solid or liquid substances requiring fine homogenization and emulsification.
Q4: Is the equipment easy to clean and maintain?
A4: Yes, the Vacuum Homogenizing Emulsifier is designed with stainless steel construction and hygienic features that allow for easy cleaning and maintenance, ensuring compliance with industry standards.
Q5: Can the emulsifier handle different batch sizes?
A5: The emulsifier comes in various capacities and models, making it adaptable for both small-scale and large-scale production batches to meet diverse manufacturing needs.
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