Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is an advanced piece of equipment designed for efficient mixing, emulsifying, homogenizing, and dispersing of various materials. It is widely used in industries such as cosmetics, pharmaceuticals, food, chemicals, and other fields where high-quality emulsions and homogeneous mixtures are essential. This versatile emulsifier is engineered to deliver superior performance, combining vacuum technology with high-speed homogenization to achieve excellent results.
One of the standout features of the VHE-15 Vacuum Homogenizing Emulsifier is its impressive temperature range, which spans from 0 to 100℃. This broad temperature control capability allows the machine to handle a wide array of materials that require precise heating or cooling during the emulsification process. Whether working with temperature-sensitive ingredients or formulations that demand specific thermal conditions, this emulsifier ensures optimal processing with consistent quality.
The homogenizer component of the VHE-15 is designed for flexible and efficient operation. It operates with a bottom-up homogenizing mechanism and offers a variable speed range from 0 to 3600 revolutions per minute (rpm). This wide speed range allows users to adjust the homogenization intensity according to the characteristics of the materials being processed, ensuring thorough mixing and uniform particle size reduction. The bottom/up design enhances the circulation of materials within the vessel, promoting better mixing and preventing dead zones, which is critical for creating stable and consistent emulsions.
Another critical attribute of this Vacuum Homogenizing Emulsifier is its ability to operate under a high vacuum degree of up to -0.098 MPa, which is close to a complete vacuum. This vacuum capability plays a vital role in the emulsification process by removing air bubbles and gases from the mixture. The vacuum environment prevents oxidation and contamination, which can degrade product quality, especially in sensitive formulations like cosmetics and pharmaceuticals. Additionally, the vacuum helps in achieving a smoother texture and enhances the stability of the final emulsion by eliminating bubbles that could cause separation or inconsistencies.
The VHE-15 model is constructed with high-quality materials and craftsmanship to ensure durability, reliability, and ease of maintenance. The vessel and mixing components are typically made from stainless steel, complying with hygiene standards required in food, pharmaceutical, and cosmetic production. The design also incorporates user-friendly controls and safety features, making it accessible for operators with varying levels of experience. Its compact footprint and efficient design make it suitable for both pilot-scale production and smaller manufacturing batches, providing flexibility to businesses of different sizes.
In summary, the Vacuum Homogenizing Emulsifier VHE-15 is an indispensable piece of equipment for anyone requiring high-performance emulsifiers. Its combination of precise temperature control, powerful bottom/up homogenizing action, and near-complete vacuum operation ensures the production of high-quality emulsions with excellent stability and uniformity. Whether you are developing new cosmetic creams, pharmaceutical ointments, or specialty food products, this emulsifier offers the technical capabilities to meet your processing needs.
With its advanced vacuum technology and robust homogenizing features, the VHE-15 model is a reliable solution that enhances the efficiency and quality of emulsification processes. It supports manufacturers in achieving consistent product performance, reducing processing times, and minimizing product defects caused by air entrapment or inadequate mixing. Investing in the Vacuum Homogenizing Emulsifier means embracing cutting-edge technology designed specifically to elevate the standards of modern emulsifiers and emulsification practices.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced emulsifying machine designed to meet the rigorous demands of various industries, including cosmetics, pharmaceuticals, food, and chemicals. Equipped with electric heating, this emulsifier ensures precise temperature control within a range of 0-100℃, making it ideal for processes requiring accurate thermal management. The heating method guarantees uniform heat distribution, which is crucial for producing high-quality emulsions, creams, ointments, and other homogeneous mixtures.
One of the key features of this homogenizer emulsifier mixer is its versatile control system. Users can choose between PLC touch screen control for automated, precise operation or manual control for more hands-on management. This flexibility makes the emulsifying machine suitable for both large-scale industrial production lines and smaller batch processes in research and development laboratories.
The vacuum function of the emulsifier, with a vacuum degree of -0.09MPa, plays a vital role in eliminating air bubbles and preventing oxidation during the mixing and emulsifying process. This ensures the final product is smooth, stable, and has a longer shelf life. The vacuum environment is particularly beneficial when working with sensitive ingredients that require protection from air exposure.
Powered by a robust 3kW motor, this homogenizer emulsifier mixer delivers efficient mixing and homogenization, ensuring thorough blending of all components. It is especially effective for producing fine emulsions where particle size reduction and uniform dispersion are critical. The machine’s design allows for easy cleaning and maintenance, making it a practical choice for continuous production cycles.
Typical application occasions for this vacuum homogenizing emulsifier include the manufacturing of creams, lotions, hair care products, ointments, and sauces. It is also widely used in pharmaceutical formulations where precise homogenization and emulsification are essential for product efficacy. In chemical industries, it assists in creating stable suspensions and emulsions for various specialty products.
Overall, the Vacuum Homogenizing Emulsifier is an indispensable emulsifying machine that combines electric heating, advanced control options, strong vacuum capability, and powerful motor performance. Its adaptability across different application scenarios makes it a valuable asset for any production environment seeking high-quality, consistent emulsions and mixtures.
Customization:
Our Vacuum Homogenizing Emulsifier (Model: VHE-15) offers comprehensive product customization services to meet your specific production needs. Constructed from high-quality stainless steel, typically SUS304 or SUS316L, this Homogenizer Emulsifier Mixer ensures durability and compliance with sanitary standards. The jacket cooling system, utilizing cold water or glycol, provides efficient temperature control during operation, enhancing the emulsification process.
With a power rating of 3kW, our Emulsifier is designed for optimal performance, delivering consistent and fine emulsions. We offer customization options including material grade selection, cooling method adjustments, and power specifications to tailor the Vacuum Homogenizing Emulsifier to your unique application requirements.
Whether you need modifications to the mixing speed, vessel size, or integration with your existing production line, our team is dedicated to providing Emulsifiers that maximize efficiency and product quality. Trust our expertise to customize the ideal Emulsifier solution for your business.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide efficient and reliable mixing, emulsifying, and homogenizing for a wide range of products in industries such as cosmetics, pharmaceuticals, food, and chemicals. This advanced equipment operates under vacuum conditions to prevent oxidation and contamination, ensuring high-quality end products with consistent texture and stability.
Technical support for the Vacuum Homogenizing Emulsifier includes assistance with installation, operation, troubleshooting, and maintenance. Our team of experts is available to guide you through the setup process to ensure optimal performance and longevity of the equipment. We provide detailed user manuals, operational training, and preventive maintenance schedules to help you maximize productivity.
Our services also include routine inspections and calibration to maintain the emulsifier's efficiency and precision. Should any technical issues arise, we offer prompt diagnosis and repair services using genuine replacement parts to minimize downtime. Additionally, we can customize the equipment to meet specific production requirements and support integration with your existing processing lines.
We are committed to delivering comprehensive after-sales support to ensure your Vacuum Homogenizing Emulsifier operates smoothly throughout its service life, helping you achieve consistent product quality and operational excellence.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A1: The Vacuum Homogenizing Emulsifier is used to mix, emulsify, homogenize, and disperse various materials, such as creams, ointments, lotions, and other viscous products in industries like cosmetics, pharmaceuticals, and food processing.
Q2: How does the vacuum function benefit the emulsification process?
A2: The vacuum function removes air bubbles and prevents oxidation during mixing, resulting in a smoother, more stable product with improved texture and longer shelf life.
Q3: What materials can be processed with this emulsifier?
A3: This emulsifier can process a wide range of materials including creams, gels, ointments, lotions, sauces, and other semi-solid or liquid products that require uniform mixing and homogenization.
Q4: Is the Vacuum Homogenizing Emulsifier easy to clean?
A4: Yes, the emulsifier is designed with stainless steel contact parts which are easy to clean and maintain, ensuring hygiene and compliance with industry standards.
Q5: What is the typical capacity range of the Vacuum Homogenizing Emulsifier?
A5: The capacity of the emulsifier can vary depending on the model, typically ranging from small laboratory-scale units of a few liters to large industrial-scale units capable of processing several hundred liters per batch.
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