Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is an advanced emulsifying machine designed to meet the diverse needs of industries requiring high-quality mixing, homogenizing, and emulsifying processes. This state-of-the-art emulsifier is engineered to operate under a vacuum degree of up to -0.098 MPa, which is nearly a complete vacuum. This feature ensures that the emulsifying process is carried out in an environment free from air bubbles and oxidation, resulting in superior product quality, enhanced stability, and longer shelf life of the final product.
One of the standout features of the VHE-15 Vacuum Homogenizing Emulsifier is its versatile capacity options. Customers can select from a range of capacities including 50L, 100L, 500L, 1000L, or opt for a fully customizable size tailored to their specific production requirements. This flexibility makes the emulsifying machine ideal for small-scale laboratories, pilot plants, and large-scale industrial production lines alike. Whether you need to produce small batches for testing or large volumes for commercial distribution, this emulsifier can be adapted to suit your needs.
The design of the Vacuum Homogenizing Emulsifier prioritizes efficiency and ease of use. It features a bottom discharge system that facilitates smooth and complete removal of the emulsified product without residue. This bottom discharge mechanism not only reduces waste but also simplifies cleaning and maintenance, making the emulsifying machine highly convenient for continuous production cycles. The ergonomic design ensures minimal downtime and maximizes productivity, which is essential for industries such as cosmetics, pharmaceuticals, food, and chemical manufacturing.
The emulsifier integrates powerful homogenizing technology that breaks down particles to a fine and uniform size, ensuring a stable and consistent emulsion. This capability is crucial for producing creams, lotions, ointments, sauces, and other products where texture and homogeneity directly impact performance and consumer satisfaction. The vacuum environment in which the emulsifying machine operates prevents contamination and oxidation, preserving the integrity and efficacy of sensitive ingredients used in formulations.
Durability and safety are paramount in the construction of the VHE-15 Vacuum Homogenizing Emulsifier. It is built with high-quality stainless steel that resists corrosion and withstands rigorous cleaning processes. The emulsifier complies with international hygiene and safety standards, making it suitable for pharmaceutical and food-grade applications. Additionally, the machine’s control system allows precise adjustments of mixing speed, vacuum level, and temperature, providing operators with full control over the emulsifying process to achieve optimal results.
In summary, the Vacuum Homogenizing Emulsifier (model VHE-15) is a reliable and versatile emulsifying machine designed to deliver exceptional performance across a variety of industries. Its ability to operate under a near-complete vacuum of up to -0.098 MPa, combined with customizable capacity options ranging from 50L to 1000L, makes it a highly adaptable solution for diverse production needs. The bottom discharge feature enhances operational efficiency by ensuring thorough product removal and easy cleaning. Whether you are developing new formulations or scaling up production, this emulsifier offers the precision, durability, and quality required to produce stable, high-quality emulsions consistently.
For businesses seeking an emulsifier that combines advanced vacuum technology, flexible capacity, and user-friendly design, the VHE-15 Vacuum Homogenizing Emulsifier stands out as an excellent choice. Its robust construction, efficient homogenizing capabilities, and bottom discharge system make it a valuable asset for achieving superior emulsification and homogenization results, ensuring your products meet the highest standards of quality and performance.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced emulsifying machine designed to meet the diverse needs of industries requiring high-quality mixing and emulsification. Its versatile control system offers both PLC Touch Screen Control and Manual Control options, allowing operators to choose the most convenient and precise method for their production processes. This flexibility makes the emulsifier suitable for both automated large-scale manufacturing and smaller batch production scenarios.
One of the key applications of this emulsifying machine is in the pharmaceutical, cosmetic, and food industries, where uniform and stable emulsions are critical. The vacuum homogenizing emulsifier excels in producing creams, lotions, ointments, sauces, and other emulsified products. Its capacity is highly customizable, ranging from 50L to 1000L or more, enabling manufacturers to select a model that perfectly fits their production volume requirements, whether for pilot runs or full-scale commercial production.
The cleaning and maintenance of emulsifiers are simplified by the CIP (Clean In Place) system compatibility. This feature allows thorough cleaning without disassembling the machine, ensuring hygiene and reducing downtime – a crucial factor in industries with strict sanitary standards such as cosmetics and pharmaceuticals.
Temperature control is vital in emulsification processes, and this emulsifying machine provides efficient heating and cooling methods. The electric heating system ensures precise temperature regulation during the emulsification process, promoting optimal consistency and quality of the final product. Meanwhile, the jacket cooling system, which can be operated using cold water or glycol, rapidly cools down the product post-emulsification, preventing degradation and maintaining product stability.
Because of these features, the vacuum homogenizing emulsifier is ideal for various scenarios such as R&D laboratories, pilot plants, and mass production facilities. It is particularly effective when manufacturing sensitive emulsions that require stringent process control and cleanliness. Whether producing skincare creams, pharmaceutical ointments, or food emulsions like mayonnaise, this emulsifier provides consistent, high-quality results that meet industry standards.
In summary, the vacuum homogenizing emulsifier is a reliable and adaptable emulsifying machine equipped with a user-friendly control system, efficient heating and cooling methods, customizable capacities, and CIP cleaning compatibility. These attributes make it indispensable for industries focused on producing stable, high-quality emulsions in a controlled and hygienic environment.
Customization:
Our Vacuum Homogenizing Emulsifier model VHE-15 offers advanced product customization services to meet your specific production needs. Featuring a vacuum degree of up to -0.098 MPa, it ensures near complete vacuum conditions for superior emulsification. The homogenizer operates with a bottom/up design and adjustable speeds ranging from 0 to 3600 rpm, allowing precise control over the emulsification process. Equipped with an electric heating method, the unit can maintain a temperature range of 0-100℃, providing optimal conditions for various formulations. Whether you require modifications in vacuum levels, homogenizing speed, or heating parameters, our customization services for emulsifiers guarantee enhanced performance and efficiency tailored to your application. Trust our expertise in emulsifiers to deliver a Vacuum Homogenizing Emulsifier that perfectly suits your production requirements.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide efficient and reliable mixing, emulsifying, and homogenizing solutions for a wide range of industries including cosmetics, pharmaceuticals, food, and chemicals. This advanced equipment ensures high-quality product consistency by operating under vacuum conditions, which effectively removes air bubbles and prevents oxidation during the mixing process.
Technical support for the Vacuum Homogenizing Emulsifier includes assistance with installation, commissioning, and calibration to ensure optimal performance. Our team provides detailed guidance on operating procedures, maintenance schedules, and troubleshooting common issues to minimize downtime and extend the lifespan of the equipment.
We offer comprehensive services including routine maintenance, emergency repairs, and parts replacement using genuine components to maintain the integrity and efficiency of your emulsifier. Training sessions are available to help your staff understand the operational nuances and safety protocols associated with the machine.
For best results, it is recommended to follow the manufacturer's guidelines on cleaning and sterilization to maintain hygiene standards and prevent contamination. Regular inspection of seals, blades, and vacuum pumps is advised to avoid leaks and mechanical wear.
Our commitment is to provide continuous support and ensure that your Vacuum Homogenizing Emulsifier operates at peak efficiency, delivering consistent and high-quality emulsions tailored to your specific production needs.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A1: The Vacuum Homogenizing Emulsifier is used for mixing, emulsifying, homogenizing, and defoaming various liquids and semi-solid materials in industries such as cosmetics, pharmaceuticals, food, and chemicals.
Q2: How does the vacuum function benefit the emulsification process?
A2: The vacuum function removes air bubbles during mixing, which results in a smoother, bubble-free product with improved texture and stability.
Q3: What materials can be processed with this emulsifier?
A3: It can process a wide range of materials including creams, lotions, ointments, sauces, and other viscous products that require thorough mixing and homogenization.
Q4: What is the capacity range available for this emulsifier?
A4: The Vacuum Homogenizing Emulsifier is available in various capacities, typically ranging from small laboratory-scale units to large industrial models, accommodating from a few liters up to several hundred liters.
Q5: Is the emulsifier easy to clean and maintain?
A5: Yes, the emulsifier is designed with sanitary features such as smooth surfaces and CIP (clean-in-place) capabilities, making it easy to clean and maintain for continuous production.
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