Product Description:
The Vacuum Homogenizing Emulsifier is a highly efficient and versatile emulsifying machine designed to meet the diverse needs of industries such as pharmaceuticals, cosmetics, food processing, and chemical manufacturing. This advanced emulsifier is engineered to provide superior mixing, homogenizing, and emulsifying performance, ensuring the production of stable and high-quality emulsions with consistent texture and uniformity.
One of the standout features of this emulsifying machine is its vacuum degree of -0.09MPa. Operating under such a high vacuum environment significantly reduces the presence of air bubbles in the product, effectively preventing oxidation and contamination during the emulsification process. This vacuum capability ensures that the final product maintains its purity, extends its shelf life, and achieves a smooth, fine texture that is critical for premium applications in skincare, pharmaceuticals, and gourmet food products.
The heating method employed in this vacuum homogenizing emulsifier is electric heating, which provides precise temperature control essential for various formulations. Electric heating allows for rapid and uniform heat distribution, ensuring that the raw materials reach the desired temperature quickly without localized overheating. This feature is particularly important when working with sensitive ingredients that require gentle heating to preserve their efficacy and prevent degradation.
Discharge of the processed material is conveniently managed through a bottom outlet, facilitating easy and complete removal of the product from the emulsifying machine. The bottom discharge design minimizes product residue and simplifies cleaning, reducing downtime between batches and improving overall operational efficiency. This is especially beneficial in industries where hygiene and cleanliness are paramount, such as cosmetics and pharmaceuticals.
The homogenizer component of this emulsifier is designed with a bottom/up configuration, capable of operating at speeds ranging from 0 to 3600 rpm. This wide speed range allows for precise control over the homogenization process, enabling operators to adjust the shear force according to the specific requirements of the formulation. The high-speed homogenization breaks down particles to microscopic sizes, resulting in stable and uniform emulsions that exhibit excellent texture, consistency, and performance.
In addition to heating, the vacuum homogenizing emulsifier is equipped with an efficient cooling system featuring jacket cooling with cold water or glycol. This cooling method provides rapid and controlled temperature reduction after emulsification, preventing overheating and ensuring the stability of heat-sensitive components. The jacket cooling system allows for precise temperature management throughout the entire production cycle, enhancing product quality and consistency.
This emulsifier is a robust and durable piece of equipment, constructed with high-quality stainless steel materials that comply with stringent hygiene and safety standards. Its design facilitates easy cleaning and maintenance, making it suitable for continuous production environments and batch processing alike. The user-friendly control system enables operators to monitor and adjust key process parameters such as vacuum degree, homogenizer speed, heating temperature, and cooling rate, ensuring optimal performance and reproducibility.
In summary, the Vacuum Homogenizing Emulsifier is an indispensable emulsifying machine for manufacturers seeking reliable and efficient emulsification solutions. Its combination of vacuum operation at -0.09MPa, electric heating, bottom discharge, versatile homogenizer speeds up to 3600 rpm, and jacket cooling with cold water or glycol makes it an exceptional choice for producing high-quality emulsions. Whether you are developing creams, lotions, ointments, sauces, or chemical mixtures, this emulsifier delivers outstanding results with enhanced stability, texture, and product integrity.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced emulsifying machine designed to meet the diverse needs of industries requiring precise and efficient mixing and emulsification. This versatile emulsifier is widely used in various application occasions and scenarios, making it an indispensable piece of equipment in the production of creams, lotions, ointments, and other homogeneous mixtures.
One of the primary application occasions for the Vacuum Homogenizing Emulsifier is in the cosmetic industry. Here, it serves as a reliable emulsifying mixer machine for producing high-quality skincare products such as moisturizers, sunscreens, and facial creams. The ability to operate within a temperature range of 0-100℃ ensures that delicate ingredients are processed without degradation, maintaining product integrity. The emulsifier’s vacuum function removes air bubbles during mixing, resulting in smooth, stable emulsions with excellent texture and consistency.
In the pharmaceutical sector, this emulsifying machine is crucial for manufacturing ointments, gels, and suspensions where uniform dispersion of active ingredients is required. The PLC touch screen control system or manual control options provide operators with precise control over the emulsification parameters, ensuring repeatability and high product quality. Additionally, the 3kW power rating guarantees efficient performance while maintaining energy savings.
The food industry also benefits from the Vacuum Homogenizing Emulsifier, particularly in the production of sauces, dressings, and dairy products that demand consistent emulsification and homogenization. Its compatibility with the CIP (Clean In Place) system allows for thorough and hygienic cleaning without disassembly, which is essential for meeting stringent food safety standards and minimizing downtime during production changeovers.
Moreover, the emulsifying mixer machine is ideal for use in chemical manufacturing, including the preparation of paints, adhesives, and lubricants where uniform mixtures are critical. The robust design and easy-to-use control system make it suitable for both small-scale and large-scale production environments.
In summary, the Vacuum Homogenizing Emulsifier excels in a wide range of application occasions and scenarios, including cosmetics, pharmaceuticals, food processing, and chemical production. Its CIP system compatibility, versatile temperature range, efficient 3kW power, and advanced control options make it a highly efficient and reliable emulsifying machine that ensures superior product quality and operational efficiency.
Customization:
Our Vacuum Homogenizing Emulsifier model VHE-15 offers advanced product customization services to meet your specific production needs. Equipped with a powerful bottom/up homogenizer operating at speeds from 0 to 3600 rpm, this Emulsifying Machine ensures efficient and consistent mixing for superior product quality. The VHE-15 features a temperature range of 0-100℃, providing optimal conditions for various emulsification processes.
Designed for convenience and hygiene, the Homogenizer Emulsifier Mixer is compatible with a CIP (Clean In Place) system, enabling easy and thorough cleaning without disassembly. Whether you require adjustments in homogenizing speed, temperature control, or cleaning options, our customization services ensure the Emulsifying Machine adapts perfectly to your production line.
Choose the Vacuum Homogenizing Emulsifier VHE-15 for a reliable, efficient, and customizable solution that enhances your product’s texture and stability through precise emulsification and homogenization.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide efficient and uniform mixing, homogenizing, and emulsifying of various materials. It is widely used in industries such as pharmaceuticals, cosmetics, food, and chemicals.
For technical support, our team offers comprehensive assistance including installation guidance, operation training, maintenance advice, and troubleshooting. We ensure that your equipment operates at optimal performance and meets your production requirements.
We provide regular maintenance services to extend the life of your Vacuum Homogenizing Emulsifier and reduce downtime. Our service includes inspection, cleaning, lubrication, and replacement of worn parts.
In addition, we offer customization options and upgrades to enhance the functionality of your emulsifier according to your specific needs.
Our support services are committed to ensuring your satisfaction and helping you achieve the best results from your Vacuum Homogenizing Emulsifier.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A1: The Vacuum Homogenizing Emulsifier is primarily used for mixing, emulsifying, homogenizing, and dispersing various materials in industries such as cosmetics, pharmaceuticals, food, and chemicals. It ensures uniform and stable mixtures by removing air bubbles through vacuum technology.
Q2: How does the vacuum feature benefit the emulsification process?
A2: The vacuum feature removes air from the mixing tank during operation, which prevents oxidation and contamination, reduces foam formation, and improves the quality and stability of the final product.
Q3: What materials are compatible with the Vacuum Homogenizing Emulsifier?
A3: This emulsifier is compatible with a wide range of materials including creams, lotions, ointments, sauces, and chemical suspensions. It is designed to handle both oil-water and water-oil emulsions effectively.
Q4: Can the Vacuum Homogenizing Emulsifier handle high-viscosity materials?
A4: Yes, the machine is equipped with a powerful homogenizing system that can process high-viscosity materials, ensuring thorough mixing and uniform consistency throughout the batch.
Q5: What are the main components of the Vacuum Homogenizing Emulsifier?
A5: The main components include the mixing tank, vacuum system, homogenizing pump, heating and cooling jacket, control panel, and lifting system. These parts work together to achieve efficient emulsification and homogenization.
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