Product Description:
The Vacuum Homogenizing Emulsifier, model VHE-15, is a state-of-the-art piece of equipment designed to meet the rigorous demands of modern manufacturing processes in industries such as cosmetics, pharmaceuticals, food, and chemicals. This advanced Homogenizer Emulsifier Mixer combines powerful homogenization capabilities with efficient vacuum technology to deliver superior emulsification, mixing, and blending performance. It is engineered to ensure high-quality, uniform products through its precise control and innovative design.
At the heart of the VHE-15 lies its robust homogenizer system, featuring a bottom/up homogenizing mechanism with an adjustable speed range of 0 to 3600 rpm. This allows for fine-tuning the homogenization process to suit a variety of material viscosities and formulations. The bottom/up design ensures thorough mixing and emulsification by circulating materials in a controlled manner, which significantly improves the efficiency of particle size reduction and dispersion. This makes the VHE-15 an ideal choice for manufacturers seeking consistent and stable emulsions with excellent texture and quality.
One of the crucial attributes of this Homogenizer Emulsifier Mixer is its 3kW power motor, providing sufficient energy to handle demanding emulsifying and homogenizing tasks without compromising operational stability. The motor’s power ensures rapid and effective mixing, which is critical for producing high-quality emulsifiers where uniform particle size and distribution are paramount. This power rating also supports continuous operation, making the VHE-15 suitable for both small batch and large-scale production environments.
The heating method integrated into the VHE-15 is electric heating, which offers precise temperature control essential for processes that require specific thermal conditions. Electric heating is efficient and environmentally friendly, providing consistent heat distribution without the risk of contamination. This feature is particularly beneficial for sensitive formulations where maintaining product integrity and stability during emulsification is vital. By combining heating with vacuum homogenization, the VHE-15 enables better control over viscosity and flow characteristics, improving the overall quality of the final product.
Another standout feature of the VHE-15 Vacuum Homogenizing Emulsifier is its compatibility with the CIP (Clean In Place) system. This allows for automatic and thorough cleaning of the equipment without disassembly, significantly reducing downtime and labor costs. The CIP system ensures that the mixer maintains high hygiene standards, which is critical in industries such as pharmaceuticals and food processing where contamination must be avoided at all costs. This feature also simplifies maintenance and prolongs the lifespan of the emulsifier, making it a cost-effective and user-friendly solution.
Designed to be versatile and efficient, the VHE-15 is perfect for producing a wide range of emulsifiers, creams, ointments, lotions, and other semi-solid products that require high-quality homogenization and emulsification. The Homogenizer Emulsifier Mixer’s ability to handle various formulations and viscosities makes it indispensable for companies looking to improve product consistency and performance. Its vacuum function helps remove trapped air and bubbles during mixing, resulting in smoother, more stable emulsions with enhanced shelf life.
In summary, the Vacuum Homogenizing Emulsifier model VHE-15 is a powerful, reliable, and versatile piece of equipment designed to elevate your production process. With its bottom/up homogenizer operating at speeds up to 3600 rpm, 3kW electric heating, and CIP system compatibility, it offers unparalleled efficiency and ease of use. Whether you are producing cosmetic creams, pharmaceutical ointments, or food emulsifiers, this Homogenizer Emulsifier Mixer ensures consistent quality, improved texture, and enhanced stability. Invest in the VHE-15 to experience superior emulsification technology that meets the high standards of today’s manufacturing industry.
Applications:
The Vacuum Homogenizing Emulsifier is an advanced emulsifying machine designed for a wide range of applications across various industries. Its ability to operate within a temperature range of 0-100℃ makes it highly versatile for processes requiring precise thermal control. This feature ensures that sensitive ingredients maintain their integrity while achieving optimal emulsification.
Equipped with a powerful homogenizer that operates from bottom to up at speeds ranging from 0 to 3600 rpm, the Vacuum Homogenizing Emulsifier guarantees thorough mixing and uniform particle size reduction. This bottom/up homogenizing mechanism enhances the consistency and stability of emulsions, making it ideal for producing high-quality creams, lotions, ointments, and other emulsified products.
One of the standout features of this emulsifying machine is its vacuum degree of -0.09MPa. Operating under vacuum conditions reduces the presence of air bubbles in the final product, preventing oxidation and contamination. This is particularly important in industries such as cosmetics, pharmaceuticals, and food processing, where product purity and longevity are crucial.
The vacuum homogenizing emulsifier is widely used in the production of emulsifiers that require precise and stable emulsification. Its bottom discharge system facilitates easy and efficient removal of the finished product, minimizing waste and ensuring smooth workflow in production lines.
Typical application occasions for this emulsifying machine include the manufacturing of skincare and beauty products, where emulsifiers play a key role in blending oil and water phases seamlessly. It is also extensively utilized in pharmaceutical laboratories and production facilities for creating stable suspensions and ointments. Additionally, the food industry benefits from this emulsifier when producing sauces, dressings, and other emulsified food products that require a consistent texture and extended shelf life.
In summary, the Vacuum Homogenizing Emulsifier is an essential piece of equipment for any production scenario that demands high-quality emulsification. Its temperature control, bottom/up homogenizing capabilities, strong vacuum function, and bottom discharge design make it a reliable and efficient emulsifying machine suitable for diverse industrial applications.
Customization:
Our Vacuum Homogenizing Emulsifier product, model VHE-15, offers customizable solutions tailored to meet your specific production needs. Equipped with a powerful 3kW motor, this Emulsifying Mixer Machine ensures efficient and consistent mixing performance. The inclined discharge method facilitates smooth and complete material release, enhancing operational efficiency.
Constructed from high-quality stainless steel, typically SUS304 or SUS316L, the Homogenizer Emulsifier Mixer guarantees durability and compliance with hygiene standards, making it ideal for various industries. The temperature range of 0-100℃ allows precise control during the emulsification process, ensuring optimal results for a wide range of applications.
Whether you require adjustments in power specifications, material grade, or discharge methods, our Emulsifier customization services are designed to adapt to your production requirements, providing you with a reliable and efficient mixing solution.
Support and Services:
Our Vacuum Homogenizing Emulsifier is designed to provide efficient and reliable mixing, emulsifying, homogenizing, and dispersing of various materials in industries such as cosmetics, pharmaceuticals, food, and chemicals. To ensure optimal performance and longevity of the equipment, we offer comprehensive product technical support and services.
Technical Support:
Our team of experienced engineers and technicians is available to assist with installation, commissioning, and troubleshooting of the Vacuum Homogenizing Emulsifier. We provide detailed user manuals and operational guidelines to help you understand the functionality and maintenance requirements of the machine.
Maintenance Services:
Regular maintenance is crucial for the smooth operation of the emulsifier. We offer scheduled maintenance services including inspection, lubrication, and replacement of worn parts. This helps prevent unexpected breakdowns and extends the machine’s service life.
Spare Parts Supply:
We maintain an inventory of genuine spare parts for the Vacuum Homogenizing Emulsifier to ensure quick replacement and minimal downtime. Using original parts guarantees compatibility and maintains the performance standards of the equipment.
Training Programs:
To empower your operational team, we provide training sessions covering the correct operation, safety procedures, and routine maintenance of the emulsifier. Proper training reduces operational errors and enhances productivity.
Upgrades and Customization:
Based on your production needs, we offer upgrades and customization options for the Vacuum Homogenizing Emulsifier. Our technical team can modify the equipment to improve efficiency, capacity, or to integrate new features.
After-Sales Support:
We are committed to providing ongoing support after purchase. Our customer service team is ready to respond to any inquiries or issues, ensuring your equipment operates smoothly and meets your production requirements.
FAQ:
Q1: What is a Vacuum Homogenizing Emulsifier used for?
A1: The Vacuum Homogenizing Emulsifier is used to mix, emulsify, homogenize, disperse, and crush materials in industries such as cosmetics, pharmaceuticals, food, and chemicals. It ensures uniform and stable mixtures by applying vacuum and high-speed emulsification.
Q2: What are the key features of this emulsifier?
A2: Key features include vacuum mixing to remove air bubbles, high-speed homogenization for fine particle size reduction, adjustable speed controls, and a stainless steel structure for durability and easy cleaning.
Q3: What types of materials can be processed with this machine?
A3: This emulsifier can process a wide range of materials including creams, lotions, ointments, sauces, gels, and other viscous liquids or semi-solids requiring uniform mixing and emulsification.
Q4: How does the vacuum function improve the emulsification process?
A4: The vacuum function removes trapped air and gases from the mixture during processing, preventing oxidation and bubbles, which results in a smoother, more stable final product.
Q5: Is the vacuum homogenizing emulsifier easy to clean after use?
A5: Yes, the emulsifier is designed with a stainless steel vessel and sanitary fittings, making it easy to clean and maintain according to hygiene standards required in food, pharmaceutical, and cosmetic industries.
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